Doctors and nurses on the front lines are working with dwindling supplies and those with sewing skills can help! This free pattern features scrubs, with the option to lengthen the top to make surgical gowns. We’ve also included a scrub cap in the file. Be sure to reach out to your local hospital to see what they need and to double check if they have any fiber requirements!
Purchase Materials Used Below:
- 3-4 yards Mood Exclusive Les Femmes en PoisPink Cotton Poplin
- 1 yard Elastic or Drawcord
- MDF201 – The Scrubs Sewing Pattern (free download below!)
Alternative Recommended Fabrics:
- Cotton Poplin or Sateen
- Twill
- Rayon Woven
- Polyester
Fabric Options:
Cotton (Natural Fiber):
- Pros:
- Soft
- Breathable
- Absorbent
- Durable
- Non-Static
- Heat Resistant (good for sanitizing)
- Cons:
- Wrinkles Easily
- Shrinks
- Fades Quickly
Polyester (Synthetic Fiber):
- Pros:
- Stain Resistant
- Wrinkle Resistant
- Durable
- Doesn’t stretch out or shrink
- Doesn’t Fade
- Low Cost
- Cons:
- Not Heat Resistant/Easily Ironed
- Not Soft/Comfortable
Because natural and synthetic options each have their pros and cons, it is often recommended that you use a blended material, but it is not required. A blend that includes some stretch with spandex or elastic can be used for added comfort.
Note: If you’re looking to make many scrubs or gowns for donations, Mood’s pre-cut muslin will likely be a great option!
All seam allowances are 1/2″ unless otherwise stated. See chart below for sizing specifications. Note, this specific pattern is available up to a size 30.
Scrub Cap:
Sew each of your scrub cap tops to the front/sides, like you see below.
With the faces together, sew your two scrub cap layers at the back and then clip the seam allowance. Turn right side out and press along the back.
Sew your binding face to face along the bottom of your scrub cap, leaving an equal amount hanging on either end.
Fold the raw edge of the binding inward 1/2″ twice and stitch into place. Continue sewing down the length of the extending portions to form your cap ties.
Scrub Top/Gown:
Start with your pockets! Fold each in half along the top, faces together. Sew along the three raw edges, leaving 1″-2″ open on one side to pull right side out.
Clip your corners, pull right side out and press.
Pin your pockets into place following the guides on your pattern and top-stitch into place. I recommend adding some extra stitching at the top corners to ensure that the pockets down start coming off with natural wear.
At the top of your back pieces, hem the keyhole opening portion of the center back seam with a small 1/4″ rolled hem. Clip the seam allowance below the sewn part.
Using a French seam, attach your two back pieces along the remainder of the center back seam.
Using French seams again, attach the front and back of your top/gown at the shoulders and side seams. Finish the bottom of your garment with a 1/2″ rolled hem.
If making long sleeves, form your sleeve extension by sewing up the short edge. Create a casing for elastic by folding the bottom edge up and inward 1/2″ twice. Stitch into place, leaving 1″ open to feed your elastic through.
Push your elastic through the casing, tying or stitching off the ends before sewing the last inch of the casing closed.
Add your extension to each sleeve, aligning the extension seam with your side seam. Note: I attached mine prior to inserting my elastic, but these steps are interchangeable.
Along the front neckline, baste between the two indications on your pattern piece. Pull one of the threads to gather to 1″ and tie off the ends.
Attach your binding and ties similarly to how you attached them to your scrub cap to finish!
Scrub Pants:
The pants go together the easiest and the quickest. For extra comfort and durability, a serger or French seams are recommended but not required.
Begin by attaching your two front pieces at the front rise, like you see below. Repeat with your back pieces.
Once your front and back are formed, you can attach them together at the inseam and side seams.
Form your waistband by folding the top edge down and inward 1/2″ followed by another full inch. Stitch into place, leaving a small opening at the back to feed some elastic or draw cord through. Once put through, the opening can be sewn shut.
Finish your pants with a 1/2″ rolled hem along the bottom.
Have an idea for how to make these even better? Drop it in the comments!
32 comments
Very helpful ! Thank you. Take good care of yourself.
Hi,
I just downloaded the pattern for the scrub set.
I’m not sure about how to enlarge it to make the pattern pieces.
Thank you so much for your help.
S . Tinsley
Hi there! The pattern pieces are already enlarged, you just need to make sure your printer is set at 100% scale. There are 85 pages.
I am so glad that you have come out with this Scrubs hat pattern which looks like the real thing. Most of the patterns that are currently available are poufy at the back and I don’t think that you would want that if you are a person with very short hair.
On both the Cap Top and the Cap Front the pattern says to cut 1 in Fabric. I am assuming from the directions that you will actually be cutting two so that one acts as a liner.
Thanks,
Fauntie Phillips
Yes, that is correct – thank you for the catch!
I only need the cap. Which pages should I print instead of all 85 of them.
Hi Sara, you’ll need 54-57, 62-63, 68-69, & 75. 🙂
SO helpful, thank you!
Thank you Courtney! I am making the cap. it is helpful with all the pictures of the directions. I love the fabric. I showed it to the Pediatric Office staff. They want that fabric. Are there any more? Thanks.
Yes, it’s still available here! 🙂
This is incredible. Thank you. Any plans for a sew along video with this?
Sorry. I meant just the mask! Thanks!
Hi Beth, our mask tutorial is available here!
Is the ½” seam allowance already built into the pattern or no? Thank you for this pattern!
Yes, already included! 🙂
Thanks for your creative. I am excited to get these caps done. 10 of them. So is the cap 1/2 in allowance included as well?
Thanks you again! 🙂
Yes, a 1/2″ seam allowance is included in the cap as well! 🙂
How many yards for just the long-sleeve top that is extended for a full gown? Size 16. Thank you!! I am unable to buy PPE for my staff… I better get sewing!
Hi Katie – you’d likely need about 2.5-3 yards for the extended version. 🙂
Great idea, but there is a need for masculine size… do you have a similar pattern for men? Thank you!
Hi Patrick! This is a unisex pattern. 🙂
Thank you for posting this. We are a health agency that cannot get gowns for over a month! I am making these for the nurses who service known cases.
Has anyone made the surgical gown? How did it make it through a sterilization cycle? Did you do anything to the sleeves and front of the how fabric to decrease strike through?
I have a couple of suggestions. For a surgical scrub gown – it needs to be open in the back with ties included in the back at the waist. I would prefer a small curved neck line without the gathers. The gathers tend to make it look more like pajamas. For a surgical scrub gown there needs to be some sort of material that is impervious to fluids on the front of the gown and the sleeves. I am working on this but thought you might have some ideas also.
Courtney- For the cap, I have an RN’s head is 26.5 in with her braids. How can enlarge it? Maybe set the scale a little bigger? like 110%? Please advice. Thank you.
Hi Diem, yes you can definitely make the scale larger – however that would also make the cap taller. To remedy that, you just may have to cut and inch of so off the height once the majority is sewn. I hope that makes sense!
Ok Thanks Courney- I’ll try that. I will try to look for that same fabric here as well. Thank you for all of your replies. Have a great day!
Thank you cannot wait to try patterns
Any ideas on how to modify the pants to a scrub skirt? Some of my fellow Muslim covid nurses and I are trying to make ourselves scrub skirts (we don’t wear pants.)
Hi Niki! Maybe an elongated version of our Aspen Skirt would help?
Printed this out, but the pattern doesn’t fit correctly on an A4 sheet, plus I had to enlarge the pattern by 5% to correct the size. Do you have the pattern as a full complete PDF, so that I can send to print as a “poster” with software generated page separations?
Hi Mandy, this pattern is formatted to be printed out at 100% scale, with the “fit to page” box unchecked, on letter or A4 sized paper. 🙂